Best fender bender wins a GoPro Hero HD camera

No, we don’t want you to crash your car. Instead, get your creative hat on, redesign the fenders of an electric scooter called Exo Neutrino, and bag a cool bombproof GoPro Hero camera.

Exo Neutrino

Exo Neutrino (www.exo-bikes.eu) is a tiny electric scooter that handles like a bike, accelerates like a pocket rocket, drives you 40 miles / 60 kms in one go, and fits into the elevator. Designed with the environment in mind it’s the perfect urban companion.

The challenge – redesign the fenders

The challenge is to redesign the current plastic fenders on Exobike (drawings and CAD models below). They’re currently done using the extrusion technique and are too fragile and not the best looking. Your goal is to design and engineer new fenders using ABS plastic that will be manufactured by the common molding method.

The requirements

See the drawings for the front end and back end, they contain all the measurements, dimensions, and list the detailed requirements. You can also download the CAD models (front end / back end) featuring the same information.

Exo Neutrino front fender

  • Fixing points at places shown on the drawings
  • Front fender uses 2 x M10 bolts, back fender uses 4 x M4 bolts
  • Tire clearance of 30 mm
  • Width of the fender must be at least 20 mm greater than the width of the tire
  • Must be easy to manufacture using common molding methods from ABS plastic
  • No shorter / longer than shown on the drawing

Exo Neutrino back fender

Soft requirements / suggestions:

Design – Neutrino has funky sharp edges and corners, try to match your design to this. But don’t be afraid to try creative approaches.

Weight – This is an electric scooter, less weight makes it go and run faster and longer.

Functionality – It’s a fender, it should protect the rider from dirt, the occasional puddle, mud and other debris found on the streets.

Ease of manufacturing, ease of installation.

The prizes

GoPro Hero HD

  • 1st place – GoPro Hero HD camera
  • 2nd place – $100 Amazon gift card
  • 3rd place – GrabCAD tshirt

Exo team together with GrabCAD will pick the winner and two runner-ups during the week after the competition ends, and we’ll announce the winners here in our blog.

The rules

  • Winning design will be chosen based on the requirements outlined above.
  • The competition starts on 8th of July, 2011 and ends on 31st of July (end of day GMT).
  • The competition is open to everyone.
  • Only models uploaded to GrabCAD library participate in the competition.
  • You can submit several designs.
  • You’re free to choose your CAD software as long as you also upload a STEP or IGES file.
  • Tag your model with “exobike” for searchability.
  • You may keep your model private but you need to share access to indrek@grabcad.com
  • Private models will be made public after the competition deadline.
  • The winning design will be selected by a joint jury of Exo and GrabCAD team and announced here in our blog.

That’s it. Go! Get creative, design, create the model and upload to library.

32 comments

Benjamin GARSON

hoho !! Another great competition on the road !

I’m curious to see what Grabcadders would come out :)

Ben

I have a little wish :

It would be nice if we could have the side views of the whole scooter so we can sketch over and see if the ‘new designed fencers’ seems to be OK with the general look :)

Benjamin

It’s holiday time Scott !! People are more thinking about beach, cocktails and relax then fenders ;)

I’m on, I’ll provide something before the end of the competition ;)

DaveC

Is it just me or do the forks in the STEP and the photo not match? In the photo the legs are connected, in the model they are separate. This would have a big effect on the design.

Also the way the current front fender is fastened in the photo it doesn’t look like it bolts from the front.

Michel Ellul

Is it me or what, but I am trying to download the cad models above and it is saying the the files does not exist ?

Donovan Shaw

Is there any chance we could get a model in Solidworks 2010? I have some rough concept models, but the critical dimensions are estimated from the fit drawings.

Anthony

The fenders are said to be made using the extrusion technique.
Looking at the shape it looks more complex than an extrusion. Can someone please clarify the manufacturing process used.

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